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We offer them with either a hammer mill or a ball mill. Our 4-5 tph system comes with a ball mill only. The hammer mill version of our turn-key ore processors is less initial cost, but higher maintenance cost ($10-15/ton, …

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Hard ore Work Index 16 = 100,000/65,000 = 1.54 kwh/t For the purposes of this example, we will hypothesize that the the crushing index of the hard ore with the …

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The first step in mill design is the flowsheet based on reliable ore tests. The mill capacity and equipment sizes as shown has been selected as an example for treating 500-550 short tons of ore per 24 …

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The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired …

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The feed rate to the ball mill is 65 tonnes/hour and the product size is 80% passing 300pm and 45% passing 75um. The work index of the ore is 23.7 kWh/tonne. (i) (ii) Sketch a flowsheet of the grinding circuit. [3] If electrical power is available at 30c/KWh, using Bonds'equation estimate the power cost in dollars per 24 hour day, required for ...

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The EXAMPLE Gold Mill is designed to process 500 tonnes per day of ore. The flowsheets are conventional and consist of two stages of crushing, single stage ball mill grinding, cyanidation and a Merrill-Crowe precipitation circuit for gold and silver recovery.

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In this case the grinding circuit comprises an open circuit rod mill followed by a closed-circuit ball mill. The ball mill is most often closed over a classifier like a hydro cyclone (Fig. 3.11) or DSM style screen with a fine cut of 1–1.5 mm. The course material is returned to the ball mill feed and the fine screen underflow reports to the ...

The apparent difference in capacities between grinding mills (listed as being the same size) is due to the fact that there is no uniform method of designating the size of a mill, for example: a 5′ x 5′ Ball Mill …

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Steel Ball Mills & Lined Ball Mills. Particle size reduction of materials in a ball mill with the presence of metallic balls or other media dates back to the late 1800's. The basic construction of a ball mill is a cylindrical container with journals at its axis. The cylinder is filled with grinding media (ceramic or metallic balls or rods ...

The capacity of the mill operating on a 12-in. feed and crushing through a 1-in. punched plate was 20 tons per hour, and power consumption about 3 kw.-hr. per ton of ore. The manganese-steel breaker plates lasted approximately 4 months, and other wearing parts 12 months.